China Professional Planetary Slewing Gear Gearbox Replacement of Zollern Zhp3.13 Zhp3.15 Zhp3.19 Zhp3.20 Zhp3.22 Zhp3.24 Zhp3.25 with Best Sales

Product Description

Planetary Slewing Gear Gearbox Replacement of Zollern ZHP3.13 ZHP3.15 ZHP3.19 ZHP3.20 ZHP3.22 ZHP3.24 ZHP3.25

Product Description

 

 

Rotating gearbox is mainly used for turning gear rings and large diameter wear-resistant rotating bearings. For example, cranes have proven to be in the worst application conditions. The rotary gearbox is based on a modular design and has a more extensive delivery range (motor, coupling, brake). In each application, the pinion rotating ring tooth pairing is checked, and the tooth profile of the pinion is optimized to ensure long-term use.
The advantage is
*Compact size
*Long service life
*Modular design of gear mechanism
*Easy to maintain
*High performance
*Functional design
With these functions, mechanical designers can install equipment and achieve economic benefits.
Solutions can be found even in confined space conditions.
Modular Gear design of Slewing Gear
Parameters of Slewing Gear
How To Select a Complete planetary gearbox

 

Input Component Gear Reductions (co-axial stage 1-5 ,right angle 1-4 . ) Output Component Fittings
1: AC electric motor
2: NEMA or IEC motor
3: NEMA or IEC motor adapter flange
4: the CZPT input shaft
5: CZPT input shaft with the fan

 

 

 

6:Right angle reduction stage
7: Planetary reduction stage
8: Worm/planetary combination
9: Bevel helical planetary combination

 

 

 

10: Flanged output/ Footed output-Solid shaft
11: Flanged output/ Footed output-Male spline shaft
12: Flanged output/ Footed output- Female spline shaft
13: Flanged output/ Footed output-
14: Flanged output/ Footed output-Pinion
15: Shaft Mount output for shrink disc
16: Flange
17: Pinion gear
18: Sleeve coupling
19: Endplate
20: Splined bar
21: Shrink disc

 

 

 

Application of Slewing Gear
Potential applications
*Mobile crane
*Material and service elevator
*Marine and deck cranes
*Shipyard and port cranes
*Container gantry
*Yaw and pitch drive of wind turbines
*Construction cranes and conveyors
*Loading and cargo handling cranes
*Rescue and rescue vehicles
*Offshore crane
*Access platform

 

Our factory

 

Related Products
 

For more reducers and mechanical accessories, please click here to view

 

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Speed Changing, Speed Reduction
Layout: Wrom
Hardness: Hardened Tooth Surface
Installation: Planetary
Step: Planetary

planetary gearbox

Smooth and Controlled Movement in Industrial Robots with Planetary Gearboxes

Planetary gearboxes play a crucial role in ensuring smooth and controlled movement in industrial robots, enhancing their precision and performance:

Reduced Backlash: Planetary gearboxes are designed to minimize backlash, which is the amount of play or free movement between gear teeth. This reduction in backlash results in precise and accurate motion control, allowing industrial robots to achieve precise positioning and repeatability.

High Gear Reduction Ratios: Planetary gearboxes offer high gear reduction ratios, allowing the robot’s motor to output higher torque while maintaining lower speed. This capability enables robots to handle heavy loads and perform tasks that require fine adjustments and delicate movements.

Compact Design: The compact and lightweight design of planetary gearboxes allows for their integration into the limited space of industrial robot joints and actuators. This compactness is crucial for maintaining the overall efficiency and agility of the robot’s movements.

Multi-Speed Capabilities: Planetary gearboxes can be designed with multiple gear stages, allowing industrial robots to operate at different speeds as needed for various tasks. This flexibility in speed selection enhances the robot’s versatility in performing tasks of varying complexities.

High Efficiency: Planetary gearboxes are known for their high efficiency, which translates to minimal energy loss during gear transmission. This efficiency ensures that the robot’s movements are smooth and consistent while optimizing energy consumption.

Torque Distribution: The arrangement of planetary gears allows for efficient distribution of torque across multiple gear stages. This feature ensures that the robot’s joints and actuators receive the appropriate amount of torque for controlled movement, even when handling varying loads.

Seamless Integration: Planetary gearboxes are designed to be easily integrated with servo motors and other robotic components. This seamless integration ensures that the gearbox’s performance is harmoniously aligned with the overall robotic system.

Precision and Accuracy: By providing precise gear reduction and motion control, planetary gearboxes enable industrial robots to perform tasks that demand high levels of precision and accuracy, such as assembly, welding, painting, and intricate material handling.

Reduced Vibrations: The reduced backlash and smooth gear engagement in planetary gearboxes contribute to minimized vibrations during robot operation. This results in quieter and more stable robot movements, further enhancing their performance and user experience.

Dynamic Load Handling: Planetary gearboxes can handle dynamic loads that may change during robot operation. Their ability to manage varying loads while maintaining controlled movement is essential for safe and reliable robot performance.

In summary, planetary gearboxes ensure smooth and controlled movement in industrial robots by minimizing backlash, offering high gear reduction ratios, providing a compact design, enabling multi-speed capabilities, maintaining high efficiency, distributing torque effectively, seamlessly integrating with robotic systems, enhancing precision and accuracy, reducing vibrations, and enabling dynamic load handling. These features collectively contribute to the precise and optimized motion of industrial robots in various applications and industries.

planetary gearbox

Considerations for Selecting Size and Gear Materials in Planetary Gearboxes

Choosing the appropriate size and gear materials for a planetary gearbox is crucial for optimal performance and reliability. Here are the key considerations:

1. Load and Torque Requirements: Evaluate the anticipated load and torque that the gearbox will experience in the application. Select a gearbox size that can handle the maximum load without exceeding its capacity, ensuring reliable and durable operation.

2. Gear Ratio: Determine the required gear ratio to achieve the desired output speed and torque. Different gear ratios are achieved by varying the number of teeth on the gears. Select a gearbox with a suitable gear ratio for your application’s requirements.

3. Efficiency: Consider the efficiency of the gearbox, which is influenced by factors such as gear meshing, bearing losses, and lubrication. A higher efficiency gearbox minimizes energy losses and improves overall system performance.

4. Space Constraints: Evaluate the available space for installing the gearbox. Planetary gearboxes offer compact designs, but it’s essential to ensure that the selected size fits within the available area, especially in applications with limited space.

5. Material Selection: Choose suitable gear materials based on factors like load, speed, and operating conditions. High-quality materials, such as hardened steel or specialized alloys, enhance gear strength, durability, and resistance to wear and fatigue.

6. Lubrication: Proper lubrication is critical for reducing friction and wear in the gearbox. Consider the lubrication requirements of the selected gear materials and ensure the gearbox is designed for efficient lubricant distribution and maintenance.

7. Environmental Conditions: Assess the environmental conditions in which the gearbox will operate. Factors such as temperature, humidity, and exposure to contaminants can impact gear material performance. Choose materials that can withstand the operating environment.

8. Noise and Vibration: Gear material selection can influence noise and vibration levels. Some materials are more adept at dampening vibrations and reducing noise, which is essential for applications where quiet operation is crucial.

9. Cost: Consider the budget for the gearbox and balance the cost of materials, manufacturing, and performance requirements. While high-quality materials may increase initial costs, they can lead to longer gearbox lifespan and reduced maintenance expenses.

10. Manufacturer’s Recommendations: Consult with gearbox manufacturers or experts for guidance on selecting the appropriate size and gear materials. They can provide insights based on their experience and knowledge of various applications.

Ultimately, the proper selection of size and gear materials is vital for achieving reliable, efficient, and long-lasting performance in planetary gearboxes. Taking into account load, gear ratio, materials, lubrication, and other factors ensures the gearbox meets the specific needs of the application.

planetary gearbox

Factors to Consider When Selecting a Planetary Gearbox

Choosing the right planetary gearbox for a specific application involves considering various factors to ensure optimal performance and compatibility. Here are the key factors to keep in mind:

  • Load Requirements: Determine the torque and speed requirements of your application. Planetary gearboxes offer different torque and speed ratios, so selecting the appropriate gearbox with the right load capacity is crucial.
  • Ratio: Evaluate the gear reduction ratio needed to achieve the desired output speed and torque. Planetary gearboxes come in various gear ratios, allowing you to customize the output characteristics.
  • Efficiency: Consider the gearbox’s efficiency, as it affects energy consumption and heat generation. Higher efficiency gearboxes minimize power losses during transmission.
  • Size and Compactness: Planetary gearboxes are known for their compact size, but it’s essential to choose a size that fits within the available space while meeting performance requirements.
  • Mounting Configuration: Determine how the gearbox will be mounted in your application. Planetary gearboxes can have different mounting options, including flange, shaft, or foot mountings.
  • Input and Output Types: Select the appropriate input and output shaft configurations, such as male, female, keyed, splined, or hollow shafts, to ensure compatibility with your equipment.
  • Environment: Consider the operating environment, including temperature, humidity, dust, and potential exposure to chemicals. Choose a gearbox with appropriate seals and materials to withstand the conditions.
  • Accuracy: Some applications require precise motion control. If accuracy is essential, choose a gearbox with minimal backlash and high gear mesh quality.
  • Service Life and Reliability: Evaluate the gearbox’s expected service life and reliability based on the manufacturer’s specifications. Choose a reputable manufacturer known for producing reliable products.
  • Backlash: Backlash is the play between gears that can affect positioning accuracy. Depending on your application, you might need a gearbox with low backlash or a method to compensate for it.
  • Budget: Consider your budget constraints while balancing performance requirements. Sometimes, investing in a higher-quality gearbox upfront can lead to long-term cost savings through reduced maintenance and downtime.

By carefully considering these factors and consulting with gearbox manufacturers or experts, you can select a planetary gearbox that best meets the unique demands of your application.

China Professional Planetary Slewing Gear Gearbox Replacement of Zollern Zhp3.13 Zhp3.15 Zhp3.19 Zhp3.20 Zhp3.22 Zhp3.24 Zhp3.25   with Best Sales China Professional Planetary Slewing Gear Gearbox Replacement of Zollern Zhp3.13 Zhp3.15 Zhp3.19 Zhp3.20 Zhp3.22 Zhp3.24 Zhp3.25   with Best Sales
editor by CX 2024-03-27