China Standard Cement Mixer Truck Gearbox P5300 Factory gearbox drive shaft

Product Description

cement mixer truck gearbox P5300 factory 

Elephant fluid power is specializing in the production and exporting of engineering construction hydraulic equipment components, hydraulic pumps, hydraulic motors, reducer gearbox, coolers, etc. We are committed to creating the highest-end quality and after-sales service. Very competitive price and high-end quality have won us more and more partners. Looking CZPT to you joining us and establishing good long-term cooperation and benefits.

Concrete Mixer Truck  Hydraulic Gearbox
Model available as below
– Concrete mixer drum P3301  Hydraulic Gearbox
– Concrete mixer drum P4300 Hydraulic Gearbox
– Concrete mixer drum P5300 Hydraulic Gearbox
– Concrete mixer drum P7300 Hydraulic Gearbox

 

Mixing capacity Transmission Total ratio Output torque max. Installation angle max. hydraulic motor
Class up to 8M3
Class up to 10.5yd3
P-3301 141 54,000Nm
39,800lbf ft
15° none
Class up to 10M3
Class up to 13yd3
P-4300 135.3 60,000Nm
44,200lbf ft
15° none
Class up to 12M3
Class up to 15.7yd3
P-5300 135.3 72,000Nm
53,100lbf ft
13.5° none
Class up to 12M3
Class up to 15.7yd3
P-7300 144.3 80,000Nm
59,000lbf ft
13.5° none
Class up to 10M3
Class up to 13.0yd3
CML10 7.8 64,000Nm
47,200lbf ft
20° adapted
Class up to 12M3
Class up to 15.7yd3
CML12 7.8 80,000Nm
59,000lbf ft
20° adapted

 

For Concrete pump and Mixer truck,we supply below types
 

Concrete Mixer parts
Hydraulic Motor
Hydraulic Pump
Eaton seires,
90R series,
Rexroth A4VTG71, A4VTG90, A2FM80, A2FM63,
Sauer PV21, PV22, PV23 … PV27series;MF22,MF23
PMP 90/110 pump, PMP 90/110 Motor
gear box P3301,P4300,P5300,P7300,
PMB6.0, PMB6.1 PMB6.5,PMB7.1,PMP7.5,
PLM7,PLM9,CLM10
575L,577L,580L
TMG51.2,TMG61.2,TMG71.2
Orbit Motor OMH 500, OMH750, BRH470, BMP160…
Hydraulic Pump A10VSO, A6VM, A11VLO, A4VG, A2FO, A7VO, A2FM, A4VO…

 

Elephant Fluid specializes in the manufacture, assembly, export, sales and service of various hydraulic pumps, hydraulic motors and hydraulic accessories. ZheJiang Xihu (West Lake) Dis.CZPT Machinery Equipment Technology Co., Ltd., as the primary agent of CZPT Fluid Power, has the same business scope as CZPT Fluid Power. CZPT Fluid Power Technical team has many years of operation and service experience, Provide customers with professional hydraulic system solutions, Quality assurance of quality products. We have many years in hydraulic system products, 1-7 days, fixed sales engineer , agreement specific delivery period , Years of industry experience, sales, repairs, commissioning, maintenance, Super fast one-stop professional service, Provide a technical response within 2 hours of the standard warranty, Effectively guarantee the quality of hydraulic products, Worry-free delivery time 1300 kinds in stock , One-stop service, directly with the manufacturer, Provide complete hydraulic system solutions, Comprehensive guidance to provide technical services within 1 working day, Rigorous processing and excellent quality. We have over 20 years experience, so we could gather the best resources to our customers. And we have the best professional pre-sales and after-sales system in China. Most importantly, we can provide the products at competitive price with quality guaranteed and fast delivery. We believe the science and technology always change the world. In the future, CZPT fluid power will strive to build an international first-class brand of enterprise, create contributions to society, create value for customers, and bring happiness to the employees.

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Application: Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Gear Shape: Cylindrical Gear
Step: Three-Step
Type: Planetary Gear Reducer

planetary gearbox

Role of Planetary Gearboxes in Powertrain Systems of Electric and Hybrid Vehicles

Planetary gearboxes play a critical role in the powertrain systems of both electric and hybrid vehicles, contributing to their efficiency and performance:

Electric Motor Integration: In electric vehicles (EVs) and hybrid vehicles, planetary gearboxes are commonly used to connect the electric motor to the drivetrain. They enable torque and speed transformation, ensuring the motor’s output is suitable for the vehicle’s desired speed range and load conditions.

Torque Splitting in Hybrids: Hybrid vehicles often have both an internal combustion engine (ICE) and an electric motor. Planetary gearboxes enable torque splitting between the two power sources, optimizing their combined performance for various driving scenarios, such as electric-only mode, hybrid mode, and regenerative braking.

Regenerative Braking: Planetary gearboxes facilitate regenerative braking in electric and hybrid vehicles. They enable the electric motor to function as a generator, converting kinetic energy into electrical energy during deceleration. This energy can then be stored in the vehicle’s battery for later use.

Compact Design: Planetary gearboxes offer a compact design with a high power density, making them suitable for the limited space available in electric and hybrid vehicles. This compactness allows manufacturers to maximize interior space and accommodate battery packs, drivetrain components, and other systems.

Efficient Power Distribution: The unique arrangement of planetary gears allows for efficient power distribution and torque management. This is particularly important in electric and hybrid powertrains, where optimal power allocation between different components contributes to overall efficiency.

CVT Functionality: Some hybrid vehicles incorporate Continuously Variable Transmission (CVT) functionality using planetary gearsets. This enables seamless and efficient transitions between various gear ratios, improving the driving experience and enhancing fuel efficiency.

Performance Modes: Planetary gearboxes facilitate the implementation of different performance modes in electric and hybrid vehicles. These modes, such as “Sport” or “Eco,” adjust the power distribution and gear ratios to optimize performance or energy efficiency based on the driver’s preferences.

Reduction Gear for Electric Motors: Electric motors often operate at high speeds and require reduction gearing to match the vehicle’s requirements. Planetary gearboxes provide the necessary gear reduction while maintaining efficiency and torque output.

Efficient Torque Transfer: Planetary gearboxes ensure efficient transfer of torque from the power source to the wheels, resulting in smooth acceleration and responsive performance in electric and hybrid vehicles.

Integration with Energy Storage: Planetary gearboxes contribute to the integration of energy storage systems, such as lithium-ion batteries, by efficiently connecting the power source to the drivetrain while managing power delivery and regeneration.

In summary, planetary gearboxes are integral components of the powertrain systems in electric and hybrid vehicles. They enable efficient power distribution, torque transformation, regenerative braking, and various driving modes, contributing to the overall performance, efficiency, and sustainability of these vehicles.

planetary gearbox

Impact of Temperature Variations and Environmental Conditions on Planetary Gearbox Performance

The performance of planetary gearboxes can be significantly influenced by temperature variations and environmental conditions. Here’s how these factors impact their operation:

Temperature Variations: Extreme temperature fluctuations can affect the lubrication properties of the gearbox. Cold temperatures can cause the lubricant to thicken, leading to increased friction and reduced efficiency. On the other hand, high temperatures can cause the lubricant to thin out, potentially leading to insufficient lubrication and accelerated wear.

Environmental Contaminants: Planetary gearboxes used in outdoor or industrial environments can be exposed to contaminants such as dust, dirt, moisture, and chemicals. These contaminants can infiltrate the gearbox and degrade the quality of the lubricant. Additionally, abrasive particles can cause wear on gear surfaces, leading to decreased performance and potential damage.

Corrosion: Exposure to moisture, especially in humid or corrosive environments, can lead to corrosion of gearbox components. Corrosion weakens the structural integrity of gears and other components, which can ultimately result in premature failure.

Thermal Expansion: Temperature changes can cause materials to expand and contract. In gearboxes, this can lead to misalignment of gears and improper meshing, causing noise, vibration, and reduced efficiency. Proper consideration of thermal expansion is crucial in gearbox design.

Sealing and Ventilation: To mitigate the impact of temperature and environmental factors, planetary gearboxes need effective sealing to prevent contaminants from entering and to retain the lubricant. Proper ventilation is also essential to prevent pressure build-up inside the gearbox due to temperature changes.

Cooling Systems: In applications where temperature control is critical, cooling systems such as fans or heat exchangers can be incorporated to maintain optimal operating temperatures. This helps prevent overheating and ensures consistent gearbox performance.

Overall, temperature variations and environmental conditions can have a profound impact on the performance and lifespan of planetary gearboxes. Manufacturers and operators need to consider these factors during design, installation, and maintenance to ensure reliable and efficient operation.

planetary gearbox

Design Principles and Functions of Planetary Gearboxes

Planetary gearboxes, also known as epicyclic gearboxes, are a type of gearbox that consists of one or more planet gears that revolve around a central sun gear, all contained within an outer ring gear. The design principles and functions of planetary gearboxes are based on this unique arrangement:

  • Sun Gear: The sun gear is positioned at the center and is connected to the input shaft. It transmits power from the input source to the planetary gears.
  • Planet Gears: Planet gears are small gears that rotate around the sun gear. They are typically mounted on a carrier, which is connected to the output shaft. The interaction between the planet gears and the sun gear creates both speed reduction and torque amplification.
  • Ring Gear: The outer ring gear is stationary and surrounds the planet gears. The teeth of the planet gears mesh with the teeth of the ring gear. The ring gear serves as the housing for the planet gears and provides a fixed outer reference point.
  • Function: Planetary gearboxes offer various gear reduction ratios by altering the arrangement of the input, output, and planet gears. Depending on the configuration, the sun gear, planet gears, or ring gear can serve as the input, output, or stationary element. This flexibility allows planetary gearboxes to achieve different torque and speed combinations.
  • Gear Reduction: In a planetary gearbox, the planet gears rotate while also revolving around the sun gear. This double motion creates multiple gear meshing points, distributing the load and enhancing torque transmission. The output shaft, connected to the planet carrier, rotates at a lower speed and higher torque than the input shaft.
  • Torque Amplification: Due to the multiple points of contact between the planet gears and the sun gear, planetary gearboxes can achieve torque amplification. The arrangement of gears allows for load sharing and distribution, leading to efficient torque transmission.
  • Compact Size: The compact design of planetary gearboxes, achieved by stacking the gears concentrically, makes them suitable for applications where space is limited.
  • Multiple Stages: Planetary gearboxes can be designed with multiple stages, where the output of one stage becomes the input of the next. This arrangement allows for high gear reduction ratios while maintaining a compact size.
  • Controlled Motion: By controlling the arrangement of the gears and their rotation, planetary gearboxes can provide different motion outputs, including forward, reverse, and even variable speeds.

Overall, the design principles of planetary gearboxes allow them to provide efficient torque transmission, compact size, high gear reduction, and versatile motion control, making them well-suited for various applications in industries such as automotive, robotics, aerospace, and more.

China Standard Cement Mixer Truck Gearbox P5300 Factory   gearbox drive shaft	China Standard Cement Mixer Truck Gearbox P5300 Factory   gearbox drive shaft
editor by CX 2024-04-19