Tag Archives: reducer manufacture

China Standard Cycloidal Gearbox Cyclo Speed Reducer Gearboxes Gear Best Price Manufacture Box Drive Motor Planetary CZPT Power Industrial Transmissio Cycloidal Gearbox car gearbox

Product Description

Cycloidal gearbox cyclo speed reducer gearboxes gear best price manufacture box drive motor planetary CZPT power industrial transmissio Cycloidal gearbox

Product Description

 

X / B series high quality cycloidal gearbox small planetary reducer

Quick Details:

Type: XB series Cycloidal Pin Wheel Speed Reducer    

Input Speed: 1000-1500rmp   

Output Speed: 0.3-280rpm

Certification: ISO9001 CE          

Ex Power:0.09-132KW                  

Warranty: 1Years

Product Name  X/B series Cycloidal Pin Wheel Speed Reducer
The Gear Material GCR15
The case Material Cast Iron
Color Blue,Green, or Customized
HS Code 84834090
Model X3
Delivery time 7-10days
Brand ep

We are a state-of-the-art manufacturing facility dedicated to the production of high-quality gearboxes, an essential element in power transmission and motion control across a wide array of industries. Our core expertise lies in crafting precision-engineered gearboxes that excel in reliability, efficiency, and durability.

Our gearbox offerings include a diverse range of designs from worm gears to planetary gears, helical gears, and spur gears, catering to various torque and speed requirements. Each gearbox is meticulously manufactured using premium materials such as alloy steels, cast iron, or specialized composites, ensuring optimal strength and resistance to wear and tear under heavy loads and challenging environments.

The design process at our factory adheres strictly to international standards and utilizes cutting-edge technology for precision machining and heat treatment processes. This guarantees exceptional dimensional accuracy, smooth operation, and low noise levels in all our gearboxes.

Furthermore, we understand the importance of customization in meeting unique industrial demands. Hence, we also provide bespoke solutions tailored to specific customer needs, ranging from customized ratios to specialized mounting arrangements and compatibility with various motor types.

In essence, by partnering with us for your gearbox requirements, you can expect not only top-notch products but also unparalleled technical support, competitive pricing, and on-time delivery. We take pride in being a one-stop destination for all your gearbox needs, providing a seamless integration into any application and delivering superior performance throughout the product lifecycle.

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

planetary gearbox

Challenges in Achieving High Gear Ratios with Compactness in Planetary Gearboxes

Designing planetary gearboxes with high gear ratios while maintaining a compact form factor poses several challenges due to the intricate arrangement of gears and the need to balance various factors:

Space Constraints: Increasing the gear ratio typically requires adding more planetary stages, resulting in additional gears and components. However, limited available space can make it challenging to fit these additional components without compromising the compactness of the gearbox.

Efficiency: As the number of planetary stages increases to achieve higher gear ratios, there can be a trade-off in terms of efficiency. Additional gear meshings and friction losses can lead to decreased overall efficiency, impacting the gearbox’s performance.

Load Distribution: The distribution of loads across multiple stages becomes critical when designing high gear ratio planetary gearboxes. Proper load distribution ensures that each stage shares the load proportionally, preventing premature wear and ensuring reliable operation.

Bearing Arrangement: Accommodating multiple stages of planetary gears requires an effective bearing arrangement to support the rotating components. Improper bearing selection or arrangement can lead to increased friction, reduced efficiency, and potential failures.

Manufacturing Tolerances: Achieving high gear ratios demands tight manufacturing tolerances to ensure accurate gear tooth profiles and precise gear meshing. Any deviations can result in noise, vibration, and reduced performance.

Lubrication: Adequate lubrication becomes crucial in maintaining smooth operation and reducing friction as gear ratios increase. However, proper lubrication distribution across multiple stages can be challenging, impacting efficiency and longevity.

Noise and Vibration: The complexity of high gear ratio planetary gearboxes can lead to increased noise and vibration levels due to the higher number of gear meshing interactions. Managing noise and vibration becomes essential for ensuring acceptable performance and user comfort.

To address these challenges, engineers employ advanced design techniques, high-precision manufacturing processes, specialized materials, innovative bearing arrangements, and optimized lubrication strategies. Achieving the right balance between high gear ratios and compactness involves careful consideration of these factors to ensure the gearbox’s reliability, efficiency, and performance.

planetary gearbox

Signs of Wear or Damage in Planetary Gearboxes and Recommended Service

Planetary gearboxes, like any mechanical component, can exhibit signs of wear or damage over time. Recognizing these signs is crucial for timely maintenance to prevent further issues. Here are some common signs of wear or damage in planetary gearboxes:

1. Unusual Noise: Excessive noise, grinding, or whining sounds during operation can indicate worn or misaligned gear teeth. Unusual noise is often a clear indicator that something is wrong within the gearbox.

2. Increased Vibration: Excessive vibration or shaking during operation can result from misalignment, damaged bearings, or worn gears. Vibration can lead to further damage if not addressed promptly.

3. Gear Tooth Wear: Inspect gear teeth for signs of wear, pitting, or chipping. These issues can result from improper lubrication, overload, or other operational factors. Damaged gear teeth can affect the gearbox’s efficiency and performance.

4. Oil Leakage: Leakage of gearbox oil or lubricant can indicate a faulty seal or gasket. Oil leakage not only leads to reduced lubrication but can also cause environmental contamination and further damage to the gearbox components.

5. Temperature Increase: A significant rise in operating temperature can suggest increased friction due to wear or inadequate lubrication. Monitoring temperature changes can help identify potential issues early.

6. Reduced Efficiency: If you notice a decrease in performance, such as decreased torque output or inconsistent speed, it could indicate internal damage to the gearbox components.

7. Abnormal Gear Ratios: If the output speed or torque does not match the expected gear ratio, it could be due to gear wear, misalignment, or other issues affecting the gear engagement.

8. Frequent Maintenance Intervals: If you find that you need to service the gearbox more frequently than usual, it could be a sign that the gearbox is experiencing excessive wear or damage.

When to Service: If any of the above signs are observed, it’s important to address them promptly. Regular maintenance checks are also recommended to detect potential issues early and prevent more significant problems. Scheduled maintenance should include inspections, lubrication checks, and replacement of worn or damaged components.

It’s advisable to consult the gearbox manufacturer’s guidelines for recommended service intervals and practices. Regular maintenance can extend the lifespan of the planetary gearbox and ensure it continues to operate efficiently and reliably.

planetary gearbox

Contribution of Planetary Gearboxes to Efficient Industrial Automation and Robotics

Planetary gearboxes play a crucial role in enhancing the efficiency of industrial automation and robotics systems by offering several advantages:

1. Compact Design: Planetary gearboxes provide high power density and a compact form factor. This is essential in robotics and automation where space is limited and components need to be tightly integrated.

2. High Torque Density: Planetary gearboxes can achieve high torque output in a compact size, allowing robots and automated systems to handle heavy loads and perform demanding tasks efficiently.

3. Precision and Accuracy: The design of planetary gear systems ensures accurate and precise motion control. This is vital in robotics applications where precise positioning and smooth movement are required for tasks such as pick-and-place operations and assembly.

4. Redundancy: Some planetary gearboxes feature multiple stages and redundant configurations. This provides a level of built-in redundancy, enhancing the reliability of automation systems by allowing continued operation even if one stage fails.

5. Efficiency: Planetary gearboxes are designed for high efficiency, minimizing energy losses and ensuring that the power delivered to the output stage is effectively utilized. This efficiency is crucial for reducing energy consumption and optimizing battery life in robotic applications.

6. Speed Control: Planetary gearboxes allow for precise speed control, enabling robots to perform tasks at varying speeds as needed. This flexibility is essential for tasks that require different motion dynamics or speed profiles.

7. Reduction of Motor Loads: Planetary gearboxes can reduce the load on the motor by providing mechanical advantage through gear reduction. This allows smaller, more efficient motors to be used without sacrificing performance.

8. Shock Absorption: The inherent elasticity of gear teeth in planetary gearboxes can help absorb shocks and impacts, protecting the system components and ensuring smooth operation in dynamic environments.

9. Customization: Planetary gearboxes can be tailored to specific application requirements, including gear ratios, output configurations, and mounting options. This adaptability allows for optimal integration into various automation and robotics setups.

10. Maintenance and Durability: High-quality planetary gearboxes are designed for durability and low maintenance. This is especially important in industrial automation and robotics, where continuous operation and minimal downtime are essential.

Overall, planetary gearboxes contribute significantly to the efficient operation of industrial automation and robotics systems by providing the necessary torque, precision, compactness, and reliability required for these dynamic and demanding applications.

China Standard Cycloidal Gearbox Cyclo Speed Reducer Gearboxes Gear Best Price Manufacture Box Drive Motor Planetary CZPT Power Industrial Transmissio Cycloidal Gearbox   car gearbox	China Standard Cycloidal Gearbox Cyclo Speed Reducer Gearboxes Gear Best Price Manufacture Box Drive Motor Planetary CZPT Power Industrial Transmissio Cycloidal Gearbox   car gearbox
editor by CX 2024-05-16

in Kumamoto Japan sales price shop near me near me shop factory supplier Atg Manufacture Planetary Gearbox Reducer for Face Mask Machinery manufacturer best Cost Custom Cheap wholesaler

  in Kumamoto Japan  sales   price   shop   near me   near me shop   factory   supplier Atg Manufacture Planetary Gearbox Reducer for Face Mask Machinery manufacturer   best   Cost   Custom   Cheap   wholesaler

There is a complex middle of province level, EPG academician doing work station, experiment station for EPG put up medical professionals, and nationwide 863 system established up in EPG group. With these platforms and powerful technological potential, the much more than four hundred experts have developed all assortment of specific higher specific and large strength goods, carried out mold packages for crucial components in the automobile and national sector revitalizing software, resulting more than 5000 created over, amid which 33 things are autonomous patent technological innovation with four patent accredited . Much more importantly, we make particular parts according to supplied drawings/samples and warmly welcome OEM inquiries. We are aiming to satisfy the calls for of the clientele close to the planet.. PGE Collection

Items Features:

(one) Lower Sounds:UnEPTT65db.
(2) Reduced Backlash:Backlash is unEPTT3 arcmin . Backlash for 2-phase velocity reduction is with in 5 arcmin.
(three) Substantial Effectiveness:one-phase up to ninety five% or more,two-phase up to 92% or more.

(4) Substantial Input Velocity:Input speed permits for up to 8000RPM.

(5) Higher Torque:Large torque output than that of standard planetary EPTT EPTTs
(6) Upkeep-Free:Low grease put on,can be lifetime lubrication
(7) Higher Velocity Reduction Ratio:Pace ratio is over 1/1000.

Edge:

Utilization:

Design ILLUMINATE:

Gear BOX Performance Info:

MODUL NO. Stage RATIO sup1 PGE42 PGE60 PGE90 PGE120 PGE160
Rated output torque T2N Nm 1 3 fourteen 39 104 215 423
four twelve 31 eighty five 176 364
five 14 39 104 215 423
seven 12 33 ninety one 195 358
eight 10 33 eighty 160 330
10 nine 28 75 210 320
twelve 14 39 104 215 423
15 14 39 104 215 423
20 12 31 eighty five 176 364
twenty five fourteen 39 104 215 423
thirty 104 215 423
35 14 39 104 215 423
40 fourteen 39 104 215 423
50 104 215 423
70 104 215 423
one hundred nine 28 seventy five 210 320
3~100 three instances of Nominal Output Torque
3~100 450 four,000 three,600 3,000 2,500
three~one hundred 800 six,000 6,000 four,800 3,600
EPTT Backlash arcmin one 3~ten le8
two 12~a hundred le10 le10 le8 le8 le8
Torsional stiffness Nm/arcmin one,two 3~a hundred one two seven 15 66
Max.radial power F2rB sup2 N one,2 3~100 300 680 1750 3080 6520
1,2 three~one hundred one hundred fifty 340 875 1540 3260
Services lifestyle hr 1,two 3~a hundred 20,000*
1 3~10 ge97
two twelve~100 ge94
Excess weight kg one three~10 1 2 four eight 18
two twelve~a hundred 1 2 5 eleven 25
Working temperature ordmC one,2 three~a hundred -ten ordmC~ ninety ordmC
Lubrication 1,2 3~a hundred Artificial lubricating oil
Protection stage 1,two 3~a hundred IP65
1,two 3~a hundred Any direction
Noise amount(n1=3000rpm) dB 1,two 3~a hundred le68 le70 le72 le74 le75

Define DIMENSION:

Organization See:

HangEPTT EPTEPTTn De Yi EPT Co.,Ltd. is a subsidiary of EPTTiwan Jun Yi EPTTry. Jun Yi EPTTry was started in March 1972. The business EPTTizes in the layout, deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment and manufacturing of high-tech different EPTTed motors and helical EPTT EPTTs, worm and worm EPTT EPTTs and planetary EPTTs. Our products sold to more than 30 nations about the globe and earn excellent popularity and numerous awards in the overEPTT industry for several several years. In modern several years, to obtain EPTT creation and offer excellent service,we set up subsidiary of production of planetary EPTT EPTT in EPTT.

History:

1972:EPTTiwan Jun Yi EPTTry is started.
1989:It estabEPTTd a overEPTT branch company ATRUMP EPTTRY INC in Los Angeles
1995:Go the ISO9002 Commodity certification.
2003:Pass the ISO9001 top quality certification and the European CE stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd take a look at which enabled the items to be sold in Europe
2013:The company set up subsidiary in EPTT to accomplish EPTT manufacturing.

Manufacturing unit:

Knowledge Manufactured IN ATG,Wisdom THE EPTT.

Products:

INSPECTION Gear:

FAQ:

(1) Can I be your agent?

Of course, welcome to deep cooperation. We have huge advertising of ATG brand in the industry now. For the particulars you should speak to me.

(2) Is OEM available?

Indeed, OEM is obtainable. We have skilled designer to support your manufacturer advertising.

(three) How can I get a sample to check out your top quality?

Following cost affirmation, you can require for samples to examine our high quality. Totally free for the samples, but you need to have to pay out for the freight.

(4)What’s your top quality ensure?

We have different sorts of products which can fulfill distinct top quality stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd.
Our QC department will check items before transport. We have a hundred% good quality ensure to customers. We will be dependable for any quality issue.

(five) How about the shipping and delivery time?

The shipping time is based on the items and the quantity. But EPTTly, the shipping time for a container is about 1 thirty day period.

Welcome to our company.

If any difficulty, feel cost-free to leave concept on the bottom of this web page.

  in Kumamoto Japan  sales   price   shop   near me   near me shop   factory   supplier Atg Manufacture Planetary Gearbox Reducer for Face Mask Machinery manufacturer   best   Cost   Custom   Cheap   wholesaler

  in Kumamoto Japan  sales   price   shop   near me   near me shop   factory   supplier Atg Manufacture Planetary Gearbox Reducer for Face Mask Machinery manufacturer   best   Cost   Custom   Cheap   wholesaler