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China Hot selling EC460 Excavator Final Drive Travel Reduction Gear Travel Gearbox efficiency of planetary gearbox

Applicable Industries: Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Farms, Retail, Construction works , Energy & Mining
Gearing Arrangement: Planetary
Output Torque: /
Input Speed: /
Output Speed: /
Category: Construction Machinery Parts
Equipment: EC460 excavator
Item Condition: New
Application: Replacement
Inner Packing: Wrap by Plastic Film
Outer Packing: Carton or Plywood Case
Delivery: By Sea, Air, Carrier
Minimum order quantity: No Limited
Installation site: track gearbox
Packaging Details: INNER PACKING: Wrap by plastic film, clear label for each item. OUTER PACKING: Carton or Plywood Case PACKING SIZE: Depend on packing type
Port: HangZhou,China

EC460 Excavator Final Drive Travel Reduction Gear Travel Gearbox

Part name Travel Gearbox (without motor)
Equipment EC460 excavator
Engine number
Part number SA1143-01100
Serial number 3001-9999
Stock code 92052571
Frame holes 24
Sprocket holes 24
Category Construction machinery parts,excavator spare parts,excavator hydraulic parts
Installation site Travel reduction gear box,track gearbox,power transmission,powertrain,final drive
Application Replacement
Item condition New
Logo BN
Minimum order quantity 1 piece
Descriptions:
1. Completely,assembly and ready to installed in your EC460 excavators.
2. Without motor and motor shaft,already been installed the motor housing .
3. All components are produced by us.
4. All new,undamaged.
5. Painted or unpainted,depend on requirements.
6. 90 days warranty,call or E-mail with any questions.
7. Plywood case packing,free of fumigation.
8. Deliver to worldwide by sea,air or carrier.
internal parts number
SA1143-01100
SA8230-5710
VOE14262070
VOE14262071
SA8230-22140
SA8230-35610
SA8230-35430
VOE11706895
VOE11706896
SA8230-35550
SA8230-35760
SA8230-35750
VOE146 0571 2
SA8230-35600
SA8230-35560
SA8230-35780
SA8230-22571
SA8230-35510
VOE15156998
VOE14604655
SA8230-35580
SA8230-35520
SA8230-22120
SA8230-35640
SA8230-35630
SA8230-22380
SA8230-22170
SA8230-22180
SA8230-22390
SA8230-35530
VOE11757137
SA8230-35590
SA8230-35420
SA8230-35570
VOE1175714
SA8230-22050
SA8230-36310
SA8230-22290
SA8230-22110

Company Information

Our Services

  1. We are the manufacturer and own 18000 m2 factory areas, good relationship with material suppliers, which make more competitive price and steady quality.
  2. We have more than 80 units advanced facilities for production.
  3. We have 8 senior engineers with more than 30 years experience on designing and machining.
  4. Our sales term offer the efficient service for every customers.
  5. We are the long term parts supplier for many famous companies, such as FOSTER WHEELER POWER MACHINERY CO.,LTD and C.R.Dinly etc.
  6. We develop spare parts for old and new excavator models, and submit our latest products to customers every month so that to meet the market demand.
  7. We have high market share in Oversea market and Domestic market, Southeast Asia 65%, Middle East 8%, North and South America 10%,Europe 8%, Russia 5%.

1. Warranty Type:
We will replace the product which have quality problem.2. Warranty Period:Supply 3 months warranty for the products from the date of arrival. Customer should check the items according to the order list after arrival. Contact with us and offer the data, photos of the problem items.3. You need to pay for the replacement charge for following condition:* Wrong Order from customer.* Natural Disasters cause the damage.* Error installation.* The machine and reducer work over time and over load.* Lost by any condition.* Xihu (West Lake) Dis.n element destroyed.* Corrode with rust during stock and running.* Warranty Expired.4. OthersThey are the product easy to be rust away, please wrap them well. We just supply warranty for the products we are producing, except the Bearing, Seal, and some others we mention before order.If there is any problem about the products, installation or maintenance, please contact with us any time. We reserve the rights of final interpretation.

Packaging & Shipping

TRADE TERMS EXW, FOB, CFR, CIF
PAYMENT TERMS T/T, Western Union, Escrow
PORT HangZhou Port, negotiation
LEAD TIME
  1. Stock in hand: 4-7 days for processing and packing
  2. Bulk Production: 10-35 days, depend on the quantity.
DELIVERY By Sea, Air, Carrier
ORDER FLOW
  1. Customers offer the part number, part name, model, quantity, data of items, delivery term.
  2. We quote the best price according to the requirement of customers.
  3. Confirm the purchase order and pay the deposit.
  4. We prepare and pack the goods.
  5. Customers make the payment according to the Proforma Invoice once the goods get ready for delivery.
  6. We delivery the goods with the packing list, commercial invoice, B/L and other documents requested.
  7. Track the transport and arrival about the goods.
  8. Welcome to give us suggestion and feedback once arrival.

Planetary Gearbox

This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
planetarygearbox

planetary gearboxes

Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
planetarygearbox

Their design

The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.

Applications

In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
planetarygearbox

Maintenance

The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.

China Hot selling EC460 Excavator Final Drive Travel Reduction Gear Travel Gearbox     efficiency of planetary gearboxChina Hot selling EC460 Excavator Final Drive Travel Reduction Gear Travel Gearbox     efficiency of planetary gearbox